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Cooling Fan Mod - Manual Control

24K views 9 replies 3 participants last post by  drunkmunky  
#1 · (Edited)
This thread came about because of a request from WarMachine for a way to manually control the cooling fans. Here is one way to go about this,

1. First find the cooling fan schematics.

Image


2. Locate the ECU pinout for the cooling fan relay HI control. In this case, I am using a '95 ECU pinout that shows pin 13 for the cooling fan relay HI control.

Note: If you prefer manual control for only low fan speed operations then use ECU pin 14 instead for cooling fan relay LO control.


3. Clip the light green wire (pin 13) and connect a single-pole, double-throw (SPDT) switch wired as shown in the schematics below.

Image


Additional notes,

- The cooling fans will run continuously unless it is switched to ECU control.
- Use any SPDT switch such as the toggle, slider, or rocker types.
- The center terminal is normally the COM connection.
- Extend wires from the switch location to the electrical connections.
- Ground to chassis.

Adding a separate temperature gauge that has temperature markings on it will allow you to see and control the temperature setting manually. Keep in mind that the coolant temperature is an ECU fuel injection variable known as temperature enrichment and that this has an effect on the fuel injection time. Running a cooler temperature causes fuel enrichment. Through experiments you should be able to fix an optimal temperature setting which will make the engine perform better.

Good luck with this mod and share your stories with us.

EDIT: 6/20/2008
---------------------------------------
Cooling Fans Relay ECU Pinouts
---------------------------------------

'93-'94
------------
HI - pin 10
LO - pin 9

'95-'01
------------
HI - pin 13
LO - pin 14
 
Discussion starter · #3 · (Edited)
Very simple. First clip the wire. The wire end the goes to the cooling fan relay needs to be wired to the center of this switch. The center terminal is labeled COM, which means COMmon. That is to say, when the switch is set to one position called "A" or the second position called "B" the COM terminal will always feed the device you want to control, ie. the cooling fan relays.

If you look at the schematic I've drawn up, in the "A" position the ECU will be in charge of controlling what goes over the COM terminal. In the "B" position, you are in charge of controlling what goes over the COM terminal. Since "B" is attached to ground then you will be providing ground to the COM terminal. That will in turn enable the relays and kick the cooling fans to HI. The cooling fans will be stuck in HI until you decide to flip the switch over to "A" for normal ECU control.

Oh, and by the way, why were you interested in doing this? Any hidden surprises you have for us??
 
Discussion starter · #5 · (Edited)
Both fans will always run at the same time and speed. The AC condensor sits in front of the radiator core. Therefore, the fans would also be "cooling" the AC system while running. But when the AC compressor is not running and circulating R134 then there is no affect on the AC system. The AC condensor causes an airflow restriction to the radiator core so removing that will create a more efficient cooling system. Also, if you could somehow get a intercooler mounted in place of the AC condensor then you could toggle your switch manually and that will keep the air charge cooler while entering the intake - a very nice feature for an acceleration run. With a little ingenuity, you could add a pressure sensing switch to sense a boost level and kick the cooling fans ON instead of doing this through manual control.

One final note, whether both fans run at LO or HI speeds depends on what the ECU is sensing. The engine coolant temperature (ECT) sensor, the AC triple-pressure switch, the AC ON switch, and the vehicle speed are what determines how the ECU will control the cooling fans.
 
Discussion starter · #7 ·
drunkmunky: yes, that fan relays are independently controlled. The way you intend to do the splicing should work. Meaning the flexalite fans will come ON whenever the ECU goes to control the LO or HI relays.
 
Discussion starter · #9 ·
i'm so glad i knew you'd come on because you're awesome like that.
my only concern is number 3, due to the fact that the ground line goes back into the relay, and THEN grounds, but due to the splicing, it is also grounding... and going to the chassis is much larger of an attractor than that of going back into the relay..
Thanks for the comments. And you are again correct on pin #3. Whether is gets its ground via the relay or directly from chassis doesn't matter. Good luck with the mod and keep us posted on how everything turns out.